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Equipment Operation Control System

Unified system for recording inspections of energy facilities

Client

The world’s largest pipeline company in the field of transportation of oil and petroleum products

Tasks

Key objectives of the project

01.

Improving the efficiency of energy facilities management

02.

Minimizing incidents at energy facilities

03.

Monitoring timely training of employees

04.

Control of employee access to energy facilities

Technologies

Client

HTML, CSS, mobile app

Server

ASP.NET, Prognoz Platform

Data

MS SQL Server

Solution

As a solution, we proposed an information system for auditing energy facilities:

Formation of inspections to ensure compliance with the operating conditions of installations
    • Formation of regulatory reports
    • Visualization of performance results
    • Providing summary information to the management
Conducting equipment inspections based on technological maps and checklists
    • Field inspection of the equipment, visual analysis, instrumental inspection and documentation analysis
    • Recording inspection results (photos, scans, etc.)
    • Office processing of inspection results
    • Formation of a list of identified nonconformities
    • Control of equipment inspections
    • Development of reports based on survey results
Control over the elimination of identified violations
    • Formation and maintenance of equipment failure register
    • Formation and maintenance of failure mode classifiers
    • Formation and maintenance of a register of measures to eliminate the consequences of failures, with subsequent inclusion in the list of unscheduled measures for this equipment
Formation of measures based on the results of the analysis of accidents and failures that have occurred
    • Formation and maintenance of perspective annual and monthly programs of routine maintenance (service, repair, etc.) and equipment inspections
    • Maintaining program versions
    • Coordination and approval of programs
    • Calculation of the cost of the program of events
    • Formation of measures to eliminate non-compliance identified during inspections and the consequences of equipment failures

The system can be used to generate, calculate and coordinate energy saving and energy efficiency measures.

Project results

Result of implementation

Effects

by 30%

reduced the number of failures by 30% over 3 years of system operation

8,500

inspections were carried out per year due to data processing by the system

111

 inspectors monitor 1,293 objects

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